[an error occurred while processing this directive] [an error occurred while processing this directive] [an error occurred while processing this directive]
[an error occurred while processing this directive]

Journal of Shenyang Aerospace University >

2025 , Vol. 42 >Issue 4: 68 - 74

DOI: https://doi.org/10.3969/j.issn.2095-1248.2025.04.010

Information Science and Engineering

Conductor automatic crimping control based on PLC

  • Yanmei LIU , 1 ,
  • Lingwei KONG 1 ,
  • Zhen CHEN 2 ,
  • Bo YU 2 ,
  • Naiwen XU 2 ,
  • Wei ZHANG 2
Expand
  • 1. College of Automation，Shenyang Aerospace University，Shenyang 110136，China
  • 2. Emergency Repair Centre，State Grid Liaoning Electric Power Co. ，Ltd. ，Shenyang 110021，China

Received date: 2024-07-19

  Revised date: 2024-08-26

  Accepted date: 2024-09-02

  Online published: 2025-08-19

Fold

Abstract

Traditional transmission line wire crimping is done manually， and its crimping accuracy and consistency are difficult to ensure. To this end， an automatic crimping control system for transmission line conductors was designed， which took Siemens S7-1200 as the controller， took fuzzy PID as the core control algorithm， and applied the SCL language of Protherm platform for the programming and realization of fuzzy PID control algorithm. The designed system could set crimping parameters through the monitoring interface of the upper computer， realizing the functions of automatic movement of the slide table， automatic crimping of wires， automatic measurement of the distance between wires and edges， etc.， and the real-time change curves， the current variable values and the crimping status in the operation process of the system could be viewed in the monitoring interface. Experimental results show that the designed system can adaptively and dynamically adjust the control parameters to achieve precise control of wire crimping， improving crimping accuracy and reducing the labor costs.

Key words： transmission line; automatic crimping; PLC; fuzzy PID; SCL language

Cite this article

Yanmei LIU , Lingwei KONG , Zhen CHEN , Bo YU , Naiwen XU , Wei ZHANG . Conductor automatic crimping control based on PLC[J]. Journal of Shenyang Aerospace University, 2025 , 42(4) : 68 -74 . DOI: 10.3969/j.issn.2095-1248.2025.04.010

[an error occurred while processing this directive]

References

Publishing order | Descend order by publishing year | Descend order by cited within
[1]
王津宇，李哲，梁允，等.计及气象因素的输电线路安全性评估［J］.电力科学与技术学报，2023，38（1）：210-217.

[2]
王志浩，王文超，赵学周，等.新型导地线压接平台的研制［J］.农村电气化，2022（5）：82-86.

[3]
Weigelt M， Mayr A， Seefried J，et al.Conceptual design of an intelligent ultrasonic crimping process using machine learning algorithms［J］.Procedia Ma-nufacturing，2018，17：78-85.

[4]
Jongwuttanaruk K， Thavornwat C.Optimization of mechanical crimping in the terminal crimping process using a response surface methodology［J］.Advances in Materials Science and Engineering，2022，2022（1）：6508289.

[5]
Ali N， Sharma S K， Chebolu R，et al.Experimental investigations on magnetic pulse crimping of copper lug［J］.Engineering Research Express，2023，5（1）：015055.

[6]
薛光辉，柴敬轩，张军，等.电驱液压式大截面导线压接设备自动化研究［J］.锻压技术，2020，45（2）：137-144.

[7]
白皓伟，翟宗亮，李和森，等.一种具备导线压接功能的液压张力机设计［J］.机械研究与应用，2023，36（4）：94-97.

[8]
武磊，刘蜜，刘林琳，等.基于PID控制的恒压模式压接技术研究［J］.航天标准化，2024（1）：53-57.

[9]
荆建立，王艳春，朱永庆.无刷直流电机模糊参数自适应PID控制［J］.控制工程，2018，25（5）：915-919.

[10]
符鹏，王剑强，王大龙，等.电液伺服控制柱塞泵转速干扰及控制策略研究［J］.控制工程，2024，31（5）：891-900.

[11]
王子含.基于模糊PID水下航行器运动控制研究［D］.青岛：青岛科技大学，2021.

[12]
张文婷.基于SCL语言的天线转台伺服控制软件设计［J］.工业控制计算机，2023，36（9）：97，100.

[13]
赵欣，彭章君，刘昱博，等.一种量化因子改进型的模糊自适应PID控制算法［J］.兵工自动化，2024，43（6）：27-30，48.

[14]
牟如强，陈春俊.基于模糊PID的高速列车横向振动控制研究［J］.机械设计与研究，2023，39（5）：158-165，171.

[15]
朱春华，黄奎，刘海秋，等.基于模糊三角分布隶属函数的脱硝装备状态评价［J］.能源与环境，2019（3）：14-15，18.

[16]
陈星，曹太强，邓元果.基于改进跟踪微分器与前馈的模糊自适应PID控制［J］.控制工程，2024，31（3）：553-559.

[17]
付锐，郑宗华.基于相位同步增量式PID的气压制动器优化控制方法［J］.机械设计与研究，2023，39（3）：206-209.

Options
Outlines

/

〈 〉

[an error occurred while processing this directive]